A robotic system for blind seal insertion and hard pins insertion into connectors in a fast and automatic way.

 2 distinct working areas, each one with 2 trays and up to 3 seal feeders, ensures high flexibility and non-stop production.

New configurations done locally, without the supplier.

Vision system to detect the connector’s position, compensating any variation of position and to perform final visual inspection, identifying which connector has errors.

Average insertion cycle of 0.5 sec per pin. (global avg. cycle time of 1 sec per seal, including setup and visual inspection).

Selection of references done locally, using barcode readers or remotely by KSK servers.

Industry 4.0 ready: network connectivity, automatic error report, remote setup and remote analysis of production data and statistics (dashboard).

The RPM Vision + is a robotic system designed to break plastic pins from connectors (punching system) in a fast and automatic way.
It uses a vision system to inspect and validate the end results of the punching process.
It ensures high quality and precise results with burr free cut and undamaged connector’s vias. since it has dedicated tools for each vias’ pattern.
It allows the processing of different connectors, in the same operation.
After the punching pattern is selected using a barcode reader or a network file (KSK server), the operator puts the connectors in the selected nests. The machine will pick the necessary tool and angle and start the punching process.
At the end of the process, the vision system will check each of the connectors to ensure that the punching process is accurate and burr free, identifying OK and NOK parts.
Combined with this flexibility, it also has a high productivity, with an average cycle of 0.7 second per pin.

The RPM is a robotic system designed to break plastic pins from connectors (punching system) in a fast and automatic way.
It ensures high quality and precise results with burr free cut and undamaged connector’s vias. It has dedicated tools for each vias’ pattern, but the operator just needs to put the connector in the selected nest, since the punching pattern is selected using a barcode reader or a network file (KSK server) and the automatic tool replacement system selects the necessary tool. It allows the processing of different connectors. Combined with this flexibility, it also has a high productivity, with an average cycle of 0.7 second per pin.

CRAE is a semi-automatic connector assembly equipment designed to pick up individual components and automatically assemble them into a complete connector.
It is equipped with rotating trays in order to ensure nonstop production, allowing the machine to operate in one side of the trays, while the operator is loading or unloading components on the other side.
The components are handled by a robot equipped with a clamp in a very fast way.
A vision system, with multiple cameras, is used to detect components and their orientation and to verify the accuracy of the assembly.
By using a vision system to perform these tasks instead of the traditional probes and pins and tight tolerance jigs, a practically maintenance free machine is obtained.
The trays can be changed, allowing the machine to be used for other assemblies.