Supply Voltage

24DC @ 350mA External power

supply included or optionally

powered from press via interface cable.


1 USB 2.0

Sensor Inputs







89 x 147 x 25 mm
3.5 x 5.6 x 1.0 inch


  • A cost-effective, robust crimp force monitor that works with virtually all bench wire processing machines.

  • High performing, simple to use and cost-effective.

Proven Wire Crimp Analysis

  • The system captures the crimp force signature over time, and compares this signature to the reference or “learned” signature using OES’s patented CDA algorithm

  • Signature analysis of the region within the “box” discriminates between normal and abnormal cycle signatures that identify a defective crimp

Machine Control

  • Output relays can be configured to control the press machine

  • Interface with chopper equipment

Operator Friendly Design

  • Menu-driven interface supports quick setup

  • Multicolor graphic display of signature, inspection region, and tolerance bar relative to control limits

  • Two levels of defect detection with flashing amber display for suspect crimps and bright red display for crimp defects

  • Simple-to-use “Learn” function after setup for a new process

  • Audible alert following a crimp defect

  • Production Counter maintains a running total of good crimps, suspect crimps and defective crimps

  • Password controls for supervisory access to configuration routines and tolerance controls

Quick Start Setup

  • The menu-driven, interface makes setup simple and fast

Monitoring and Data Logging

  • ForceView software running on a PC interfaces with the CFM1000 to support capability studies, setup, monitoring and analyzing process trends relative to control tolerances, and data logging.

  • Immediately color graphs of crimp process signatures are displayed on ForceView for Windows showing any trend relative to configurable upper and lower tolerances.

Other Specifications

Sensor Option

IEPE/ICP Force and Strain

Analog Inputs

AC Coupled

Sensor Input

Inverting / Non-Inverting

(software selectable)

Voltage Gain

(Incremental Steps)

x0.5, x1, x2, x4, x8, x10, x16, x20

Operating Temperature

0 to 50°C (32 o 120°F)

Electrical Noise

20 µV rms


Universal Mounting Bracket

Connector I/O


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